![[PukiWiki]](image/logo.jpg "[PukiWiki]"){kind=logo}
OnlineManual
OnlineManual
In Process control, based on the result of MRP, it ProcessExpand(s) based on Processmaster, Release of a Production order is performed, and Work instruction sheet is outputted. To work instructions, Yield report is performed by every Production order, Process or Item, and either for every Work center, and progress management is performed. LoadStatus is Confirm(ed) for every Work center, Change of a Production schedule, Change of Work center, etc. are performed, and Load leveling is performed.
- About Progress Status Progress Status is expressed as the following status.
Turn Status Progress Status 1 P:Plan The Plan order after MRP execute 2 O:Confirm Order created by Production planConfirm processing (only Forecast production) 3 Release Not start after Production order release. It creates like Day of Process by Release processing, and performs Release for work instructions. 4 Start It is Not Complete although Yield report. 5 Complete ManufactureComplete or Terminate
Status of a Production order Status of Process Release The status of all the Process(es) is Release. Start The status of all the Process(es) is not Release or Complete. Complete The status of all the Process(es) is Complete.
| Process | Qualified qty. | Defective qty. | Yield report |
|---|---|---|---|
| 010 | 10 | 0 | Needlessness |
| 020 | 10 | 0 | Needlessness |
| 030 | 8 | 2 | Required |
| Function（major division） | Function（inside classification） | Function（small classification） | FunctionExplanation |
|---|---|---|---|
| Production order release | Production order release（Screen） | Reference | The Production order is indicated by List. |
| Release | ・Perform Release of a Production order about MRPProcessing result. ・Set to Object the order which carried out Selection, or the order acquired on Query conditions. ・Perform ProcessExpand for Processing result of MRP to Object, and perform Release of a Production order. ・About Release(d) Object, Work instruction sheet of 1sheet is outputted for every Process the whole Production order. For the output to 20Process, when large, a Revision page is performed to 1sheet. | ||
| Re-print | ・About Selection(ed) Object, Work instruction sheet of 1sheet is outputted for every Process the whole Production order. For the output to 20Process, when large, a Revision page is performed to 1sheet. | ||
| Delete | Delete processing is performed about the Production order before start. | ||
| CSV output | The Production order corresponding to Query conditions is outputted by CSV. | ||
| Production order release（Batch） | Release | ・Start as succession processing of MRPBatch processing and acquire ReleaseObject in the year/month/date range of Plant of the MRP real rifling Piece, and extraction conditions. ・About acquired Object, perform ProcessExpand, determine Start date or Delivery date for every Process, and perform Release of a Production order. | |
| Production order entry | Add ・Update | AddEntry of a Production order and Update are performed. When AddEntry(ing), Work instruction sheet is Release(d). | |
| Work instruction sheet release | Work instruction sheet release(Batch) | Output | ・Succession processing of MRPBatch processing. ・In the year/month/date range of Plant of the MRP real rifling Piece, and extraction conditions after Production order release, About Work instruction sheet releaseObject, Work instruction sheet of 1sheet is outputted for every Process the whole Production order. ・For the output to 20Process, when large, a Revision page is performed to 1sheet. |
| Manufacture progress Confirm | Work center production order inquiry | Reference | Work center is specified and following Reference is performed for every Process the whole Production order. ・Reference of task progress. ・Reference of Qualified qty. and non-Qualified qty. |
| YieldEntry | ・Make Entry of Quantity (Process meter) of good Item / poor Item, or correction about ManufactureProcess of Yield reportRequired. ・Process of Yield reportNeedlessness Entr(ies) Yield by Yield report and the value of back Process. ・Even if Complete(d) or closed, QuantityChange of good Item / poor Item is possible. ・Entry or correction by Quantity of more good Item than Order qty. and poor Item is possible. | ||
| Process termination | ・Perform Terminate processing for every Production order / Process about the Production order ReleaseCompleted(ed) or started. ・Closing, even if the remainder of Order remains is possible. | ||
| Yield return | Track record of Yield is Return(ed) for every Production order / Process. | ||
| CSV output | The Production order corresponding to Query conditions is outputted by CSV. | ||
| Production schedule inquiry | Reference | The Production schedule of the Production order of Plan-ReleaseStatus is displayed. | |
| Production order list | Reference | Release of a Production order or subsequent ones The progress Status of a Production order is displayed on Object for every Process. | |
| Production order termination | When the specified Production order is Release or Start Completed, it can Terminate about the Production order (status is made closing). | ||
| Yield report | Output report (production order No.) | Report | ・Perform YieldEntry by the Production order No and Process. ・Entry Quantity of good Item / poor Item about ManufactureProcess of Yield reportRequired. ・About Process of Yield reportNeedlessness, Yield is Entr(ied) by Yield report and the value of back Process. ・Closing, even if the remainder of Order remains is possible. |
| Output report (item) | Report | ・Entry Yield to the Production order of old start by Work center-Item. ・Order qty. sets automatically to Complete the Production order which became equal to the sum of Qualified qty. and non-Qualified qty. ・About Process of Yield reportNeedlessness, Yield is Entr(ied) as Qualified qty. of the Process concerned for Qualified qty.+Defective qty. Entr(ied) by Yield report of the following Process. ・Entry is performed in old order and Entry or correction according to Quantity of more good Item than Order qty. and poor Item only to a LastProduction order is possible.。 | |
| Output report batch entry | Batch entry | ・Read-in is performed for the CSV file of specified YieldTrack record, and Batch entry is carried out. | |
| ManufactureTrack recordReference | Output (by process) inquiry | Reference | ManufactureTrack record and ReceptionTrack record of Process outsource are Reference(d) to Report Unit. |
| Rework instruction sheet release | ・In order to direct Repair, re-Work instruction sheet is outputted to PDF about Quantity judged that Repair is required by Yield. ・Only Process which Repair directs is outputted. | ||
| CSV output | The Production order corresponding to Query conditions is outputted by CSV. | ||
| OperatorMaster table management | Operator master list | AddUpdate | information of ManufactureOperator is AddEntr(ied). |
| informationUpdate | The existing Operatorinformation is edited. | ||
| informationDelete | The existing Operatorinformation is Delete(d). | ||
| Load accumulation | Work center productivity list | Reference | The definition information of Work center another Capability is Reference(d) by List. |
| Work center productivity information maintenance | Add ・Update | Work center another Capability is Entr(ied). | |
| Work center load inquiry | Reference | Work center another LoadStatus is displayed. | |
| 負荷山崩し | 山崩し処理 | 山崩しバッチ | ワークセンターの能力と負荷状況を判断し、平準化・フォワード・バックワードの形式で負荷を分散させます。 山崩しを実施するには事前準備として下記が必須となります。 ・品目の工数情報の登録 ・ワークセンターマスタ保守の任意項目：人員数/台数、1日当たり稼動時間、稼動率、出勤率の登録 |
| 負荷調整 | 照会 | 指定ワークセンターに対して、能力・負荷の状況を表示します。 | |
| 帳票出力 | 稼働テーブル明細表を出力します。 | ||
| 表示更新 | 入力された人員数、調整値による過不足を再計算し、表示します。 | ||
| 調整 | [表示更新]に加え、その結果でワークセンター別の能力を更新します。 | ||
| 山崩し | 指定ワークセンターに対して、山崩し処理を実行します。 | ||
| 日程調整一覧 | 日付を指定し、製造オーダー日程調整一覧へ遷移します。 | ||
| 山崩し確定 | 指定ワークセンターに対して、山崩し進捗状況を未確定から確定済みに更新します。 | ||
| 山崩し実行 | 山崩し | 全ワークセンターに対して山崩し処理を実行します。 | |
| 山崩しアクションリスト照会 | 照会 | 山崩しによるシュミレーション結果に対して、納期遅れ、着手日超えを起こしたオーダーを表示します。 | |
| 製造オーダー日程調整一覧 | 照会 | ワークセンター、対象日単位の負荷を製造オーダー毎に表示します。 | |
| 日程調整 | 計画オーダーを指定し、製造オーダー日程調整へ遷移します。 | ||
| 製造オーダー日程調整 | 更新 | 計画オーダーに対して、日程の調整を行い、負荷を分散させます。 | |
| 山崩し結果反映 | 照会 | 全ワークセンターの山崩し状況を表示します。 | |
| 反映 | 山崩しによるシミュレーション結果(納期、着手日の変更)を反映させます。 | ||
| 山崩し確定解除 | 解除 | 山崩しを実行するとMRPで洗い替えされない'O'(オープン)の状態になります。それを解除し、'P'(計画)の状態にします。 |
